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RECTIFIERS - ACCUMULATOR CHARGERS AND DISCHARGERS FOR INDUSTRIAL APPLICATIONS - OVERVIEW

RECTIFIERS - ACCUMULATOR CHARGERS AND DISCHARGERS
FOR INDUSTRIAL APPLICATIONS - OVERVIEW


GENERAL:
In various areas of industry and in many institutions are used the electric appliances, they have to be protected from power failure. Supply backup can be provided direct from accumulator or through standby power supplies backed up by accumulators.

Long-time stability, reliability and forming of these accumulators is provided by rectifiers - chargers - switching power supplies that operate with middle-frequency power transmission system.

CONSTRUCTION:
The chargers are constructed in boxes with input and output in front or down. The keyboard (only types with microprocessor control system) for control with LCD display is located on the front panel. The openings for heat conduction are located up; chargers with higher power have fans on the back panel.

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APPLICATION:
  • Type M.1, M.5 - charging of stationary batteries (characteristics Uo, IUo, IUUo, IUIUUo)
  • Type M.3 - charging / compensating charging of starting and traction batteries (IUIa, IUIIa)
  • Type M.2 - universal chargers for charging stationary and traction batteries (Uo, IUo, IUUo, IUIUUo, IUIa, IUIaP, types without M.2 in tag - only characteristics Uo)
  • Charging and simultaneous load / appliance feeding (types M.1, M.2, M.5, M.2-19)
  • Battery charging for general application
Block diagram of charger: Output - type M.1: Output - type M.2, M.5:
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Block description: 1. input circuit breaker, 2. input filter, 3. input rectifier, 4.voltage inter-circuit, 5. inverter unit, 6. power transformer, 7. output rectifier, 8. output filter, 9. output filter, 10. power supply control and communication (types M.X only)

CHARACTERISTICS:
Chargers - type M.1, M.5 have standardly microprocessor control system ADUC with keyboard and two-line 2x16 character alphanumeric display. Control system is built on the modern microprocessor by Analog Devices. The microprocessor is based on core 8052 with 12-bit AD converter (therethrough will be reached control accuracy and quantity measuring) and FLASH memory. ADUC enables programming of charging parameters, characteristics selection, charging start-up, displaying of measured battery values, displaying of error messages etc. With chargers is possible to communicate via serial interface RS 232, (RS485 option).

Advantages of microprocessor control system ADUC:
  • Chargers functionality by power failure. Control unit is supplied in case of power failure from connected accumulators, i.e. all the accessible charger functions stay monitored, while the battery voltage does not drop on 50% Unom.
  • Connection in parallel-redundant version. Individual devices communicate with each other and thereby are optimized operating parameters.
Chargers principle - type M.1:
Power part enables to measure independently battery current through measuring current transformer, regardless of load current. It is possible to monitor the battery and load voltage, input and output battery current and total current of rectifier. It is possible to adjust battery current and voltage. Load current is limited from the side of charger only with charger current limit and from the side of connected battery is limited and protected by fuses FU1, FU2.

Chargers - type M.2, M.3 have standardly microprocessor control system MAJOR with keyboard, two-line 2x16 character alphanumeric display and with possibility of communication via RS 232 or RS 485 serial interface (option). Control system is based on microprocessor Philips with core 80C51 and 10-bit AD converter (therethrough will be reached control accuracy and quantity measuring). Control system enables programming of charging parameters, characteristics selection, charging start-up, displaying of measured battery values, displaying of error messages etc.

Charger function - type M.2, M.5:
It is possible to monitor only one voltage and one current, it is possible to adjust battery voltage and current. One output enables:
  • to charge the batteries and to feed simultaneous the load
  • to charge the batteries
  • to feed the load
Charger function - type M.3:
One output enables to charge the starting and traction batteries.

Technical parameters - general
High switching frequency is reached due to used IGBT technology
Output voltage rippling, stabilization <= ±1%
Efficiency min. 90%
Output voltage adjustment range from 45 to 145% from nominal value - type M.X only
Output current adjustment range from 1 to 100% from nominal value - type M.X only
Insulation strength input-output 4 kVac, galvanically isolated
Covering IP 20
Cooling own air, with forced air flow - standard for type M.X
with natural - no letter M in tag

TECHNICAL PARAMETERS

Rectifier - charger type Output Input Box type
(dimensions - see page 3)
Weight
approx.
[kg] / box type
X - option
Nominal voltage
of battery
Number of cells Power
[kW]
Nominal
current
[A]
Nominal voltage M.1 M.2 M.3 M.5 M.2-19 M.1-19
M.5-19
Pb NiCd
SN 10 24/230 B12 12V DC* 6* 10* 0,15 10 1NPE 230V ±10%,
TN-S, 50-60Hz
N1 2
SN 20 24/230.1 B12 12V DC* 6* 10* 0,3 20 N2.2 6
SN 20 12/230MST 12-16V DC 6-8 - 0,32 20 N2.1 6
SN 20 24/230.1 A30 B12 12V DC* 6* 10* 0,45 30 N2.2 6
SN 10 24/230 A5 24V DC* 12* 20* 0,15 5 1NPE 230V ±10%,
TN-S, 50-60Hz
N1 1,8
SN 10 24/230 24V DC* 12* 20* 0,3 10 N1 2
SN 20 24/230.1 24V DC* 12* 20* 0,56 20 N2.2 6
SN 20 24/230MST 20-24V DC 10-12 - 0,62 20 N2.1 6,5
SN 25 24/230X 12-24V DC 6-13 9-20 0,78 25 N3 -M.1,M.5 / N8 -M.2,M.3 20 X X X X
SN 35 24/230X 12-24V DC 6-13 9-20 1,1 35 N3 30 X X
SN 40 24/230X 12-24V DC 6-13 9-20 1,25 40 N3 30 X X
SN 50 24/230X 12-24V DC 6-13 9-20 1,56 50 N3 -M.1,M.2,M.3,M.5
/ N19.4 -M.2-19
35-N3
/ 19-N19.4
X X X X X
SN 50 24/400X 12-24V DC 6-13 9-20 1,56 50 3NPE 400V AC ±10%,
50-60Hz, TN-S
N4 -M.1,M.5 / N3 -M.2,M.3
/ N19.4 -M.2-19
35-N3 / 40-N4
/ 19-N19.4
X X X X X
SN 100 24/400X 12-24V DC 6-13 9-20 3,12 100 N4 -M.1,M.5 / N3 -M.2,M.3
/ N19.6-M.1,M.5
36-N3 / 45-N4
/ 25-N19.4
X X X X X
SN 150 24/400X 12-24V DC 6-13 9-20 4,68 150 N4-M.1,M.2,M.3,M.5
/ N19.6-M.1-19,M.5-19
50-N4 / 35-N19.6 X X X X X
SN 200 24/400X 12-24V DC 6-13 9-20 6,24 200 N5-M.1,M.2,M.3,M.5
/ N19.6-M.1-19,M.5-19
58-N5 / 39-N19.6 X X X
SN 10 48/230 48V DC* 24* 40* 0,56 10 1NPE 230V ±10%,
TN-S, 50-60Hz
N2.2 6
SN 20 48/230X 24-48V DC 12-26 18-40 1,25 20 N8-M.2,M.3 25 X X
SN 20 48/400X 24-48V DC 12-26 18-40 1,25 20 3NPE 400V AC ±10%,
50-60Hz, TN-S
N3-M.2,M.3
/ N19.4 -M.2-19
33-N3 / 23-N19.4 X X X
SN 25 48/400X 24-48V DC 12-26 18-40 1,56 25 N4 -M.1,M.5 / N3 -M.2,M.3
/ N19.4 -M.2-19
35-N3 / 23-N19.4 X X X
SN 50 48/400X 24-48V DC 12-26 18-40 3,12 50 N4 -M.1,M.5 / N3 -M.2,M.3
/ N19.4 -M.2-19
35-N3 / 40-N4
/ 24-N19.4
X X X X X
SN 100 48/400X 24-48V DC 12-26 18-40 6,24 100 N4-M.1,M.2,M.3,M.5
/ N19.6-M.1-19,M.5-19
50-N4 / 35-N19.6 X X X X X
SN 150 48/400X 24-48V DC 12-26 18-40 9,36 150 N5 55 X X X X
SN 300 48/400X 24-48V DC 12-26 18-40 18,7 300 N5.4 90 X X X X
SN 8 60/230 60V DC* 30* 50* 0,56 8 1NPE 230V ±10%,
TN-S, 50-60Hz
N2.2 6
SN 10 60/230X 30-60V DC 15-32 22-50 0,78 10 N8 20 X X
SN 25 60/400X 30-60V DC 15-32 22-50 1,95 25 3NPE 400V AC ±10%,
50-60Hz, TN-S
N4 -M.1,M.5 / N3 -M.2,M.3
/ N19.4 -M.2-19
35-N3 / 40-N4
/ 24-N19.4
X X X X X
SN 50 60/400X 30-60V DC 15-32 22-50 3,9 50 N4-M.1,M.2,M.3,M.5
/ N19.6-M.1-19,M.5-19
50-N4 / 35-N19.6 X X X X X
SN 100 60/400X 30-60V DC 15-32 22-50 7,8 100 N5 60 X X X X
SN 150 60/400X 30-60V DC 15-32 22-50 11,7 150 N5 65 X X X X
SN 25 80/400X 40-80V DC 20-44 30-67 2,6 25 3NPE 400V AC ±10%,
50-60Hz, TN-S
N3 35 X X
SN 60 80/400X 40-80V DC 20-44 30-67 6,24 60 N4 50 X X
SN 100 80/400X 40-80V DC 20-44 30-67 10,4 100 N5 60 X X
SN 150 80/400X 40-80V DC 20-44 30-67 15,6 150 N5.4 90 X X
SN 4 110/230 110V DC* 56* 86* 0,57 4 1NPE 230V,
TN-S, 50Hz
N2.2 6
SN 10 110/400X 54-110V DC 27-56 40-86 1,43 10 3NPE 400V AC ±10%,
50-60Hz, TN-S
N3 -M.2 / N19.4 -M.2-19 35-N3 / 24-N19.4 X X
SN 20 110/400X 54-110V DC 27-56 40-86 2,86 20 N4 -M.1,M.5 / N3 -M.2
/ N19.4 -M.2-19
35-N3 / 40-N4
/ 24-N19.4
X X X X
SN 40 110/400X 54-110V DC 27-56 40-86 5,7 40 N4-M.1,M.2,M.3,M.5
/ N19.6-M.1-19,M.5-19
50-N4 / 35-N19.6 X X X X
SN 50 110/400X 54-110V DC 27-56 40-86 7,15 50 N4-M.1,M.2,M.3,M.5
/ N19.6-M.1-19,M.5-19
50-N4 / 35-N19.6 X X X X
SN 100 110/400X 54-110V DC 27-56 40-86 14,3 100 N5 65 X X X
SN 150 110/400X 54-110V DC 27-56 40-86 21,5 150 N6.4 95 X X X
SN 200 110/400X 54-110V DC 27-56 40-86 28,6 200 N6.4 120 X X X
SN 250 110/400X 54-110V DC 27-56 40-86 35,7 250 N6.4 140 X X
SN 2 220/230 220V DC* 110* 170* 0,57 2 1NPE 230V,
TN-S, 50Hz
N2.2 6
SN 10 220/400X 108-220V DC 54-110 80-170 2,86 10 3NPE 400V AC ±10%,
50-60Hz, TN-S
N4-M.1,M.5 / N3-M.2
/ N19.4-M.2-19
35-N3 / 40-N4
/ 23-N19.4
X X X X
SN 20 220/400X 108-220V DC 54-110 80-170 5,7 20 N4-M.1,M.2,M.3,M.5
/ N19.6-M.1-19,M.5-19
50-N4 / 35-N19.6 X X X X
SN 25 220/400X 108-220V DC 54-110 80-170 7,1 25 N4-M.1,M.2,M.3,M.5
/ N19.6-M.1-19,M.5-19
50-N4 / 35-N19.6 X X X X
SN 50 220/400X 108-220V DC 54-110 80-170 14,3 50 N5 60 X X X
SN 100 220/400X 108-220V DC 54-110 80-170 28,6 100 N5.4 110 X X
SN 150 220/400X 108-220V DC 54-110 80-170 42,9 150 N6.4 150 X X
SN 200 220/400X 108-220V DC 54-110 80-170 57,2 200 w-1000 x h-1800 x h-450 mm 180 X X
SN 240 220/400X 108-220V DC 54-110 80-170 62,4 240 w-1000 x h-1800 x h-450 mm 195 X X
Min./ max. voltage per cell at charging or maintaining for X - extended equipment: 2 to 2,8V/cell Pb, 1 to 1,8V/cell NiCd, for the type MST 2,2 to 2,6V/cell
* Fixed values of voltage are set, changeable only in some range and only manufacturer NES can change them


Standard equipment
Control unit microprocessor control system - type M.X only
without microprocessor - no letter M in tag
Required current and voltage entering from charger keyboard, evaluated on LCD display - type M.X only
Device state and error signalling LED - running, charging, overheating, LCD type M.X only
Programming/adjusting of battery type NiCd or Pb - type M.X only
Programmed error signalling with one relay - type M.2, M.3, three relay - type M.1, M.5 (voltage-free contacts) requires stopping the charging 1. error - overheating
2. error - internal charger error
3. error - output voltage loss (shutdown from keyboard)
4. error - input voltage loss (supply) - type M.1, M.5 only
does not require stopping of charging 5. error - discharged battery (RE1)
6. error - temperature sensor error
7. error - short-circuit - type M.1, M.5 only
8. error - battery circuit opening - type M.1, M.5 only
On the panel of SN 10 24/230 charger are located 3 LED diodes that signal the operating states of charger - charging mode, keeping mode and error.
On the panel of SN 20 24/230MST charger is located a keyboard by that programs charging parameters and displays operating states of charger on 2x3 digits LED display. On the terminal block is running out the programmable voltage-free contact for error message, clamps for temperature sensor, clamps pre load connection and clamps for battery connection.
Others chargers with output error from 0,29kW to 0,57kW have 2 LED diodes that signal operating states of charger. Voltage-free contact for error message is running out on the terminal block.

Standard control panel of chargers - type M.X:
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OPTIONS - CHARGER ACCESSORIES

MONITORING AND COMMUNICATION ACCESSORIES
For remote parameter adjustment and monitoring is possible to provide the chargers with SNMP adapter (for Ethernet) or with modem (radiomodem). In this way is possible to transmit the alarm signals and outputs (system and alarm messages) and various external signals and alarms preferred by customer, e.g.: power failure, temperature sensor fault, undervoltage signalling etc.

ANALOG VOLTAGE REGULATOR
Analog voltage regulator (series PC) is an electronic device, used to voltage stabilization on the load or to load voltage drop on the allowable level and battery voltage can change in specified range only.

BATTERY DISCONNECTOR
Battery disconnector serves as a battery protection against deep discharge (destruction) in case of the long-time electricity failure, when is the load by electricity failure fed from the battery. By battery voltage drop under setting value of undervoltage, it comes to battery disconnection from the load. By charger feeding recovery, the system automatically connects battery to load.

For chargers with output power to 570W is battery disconnector solved like a separate external module, for chargers with output power over 570W is battery disconnector built-in into charger box.

INSULATION RESISTANCE METERS
Important device, which helps to uncover of first failure during operation.

CONTROL PANEL WITH BIG LCD FOR CHARGERS TYPE M.1 AND M.5
Control panel with illumined alphanumeric LCD, 4x20 characters serves to digest monitoring, parameter and charging characteristics programoming.

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ANALOG SIGNALS - OUTPUTS
Chargers can be equipped with converters with output analog signals 0-10V or 0(4)-20mA for remote monitoring of output parameters.

STANDS FOR CHARGERS
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Type Dimensions W x H x D (mm) Charger box type
Stojan N8 270 x 500 x 315 N8
Stojan N3 270 x 500 x 495 N3
Stojan N4 265 x 500 x 510 N4
Stojan N5 610 x 760 x 360 N5
Stojan N3.1 270 x 250 x 495 N3.1
Stojan N4.1 265 x 300 x 510 N4.1
TEMPERATURE PROBE
Serves for the temperature compensation - automatic charging voltage drop (rise) by 5mV/cell (keeping voltage o 4mV/cell) by rise (drop) of battery surface temperature by 1°C. By temperature 20°C is the voltage uncorrected.

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Type Description, parameters
TSV100 temperature -40° až +60°C
output 0-20mA

REMOTE CONTROL AND MONITORING OF TRACTION CHARGERS
Chargers - type M.3 can be equipped with OSK box = control and signalling box with accessory on/off - output blocking, switch - charging/ compensating charging, signalling: end of charging, operation, failure.

BOX DIMENSIONS

Charger box type Dimensions W x H x D (mm)
N1 135 x 190 x 100
N2.1 185 x 260 x 175
N2.2 170 x 240 x 180
N8 260 x 440 x 300
N3 260 x 490 x 480
N4 255 x 620 x 500
N5.1 600 x 800 x 350
N5.4 606 x 1800 x 45
N6.4 806 x 1800 x 450
N19.4 19“(480) x 4HU(177) x 430
N19.6 19“(480) x 6HU(265) x 450


Ambient conditions according to IEC 60 364-3 (STN 33 2000-3)
Ambient temperature AB4 ( from -5 °C to + 40 °C )
Altitude AC1 ( to 2000 m above sea level )
Water occurrence AD1 ( insignificant )
Occurrence of foreign matters AE1 ( insignificant )
Occurrence of corrodents or pollutants AF1 ( insignificant )
Vibrations AH2 ( middle )
EMC STN EN 50081-1: 1998
STN EN 50082-2: 1999
Storage temperature range from -25 to +40°C, no longer than 24 h to +70°C

ACCUMULATOR DISCHARGERS

Show detail...APPLICATION AND CHARACTERISTICS:
Dischargers enable to discharge the batteries of nominal voltage from 2 to 220V, with adjusted constant current from 2 to 200A according to the charger type. Control unit MAJOR enable to program the discharging parameters i.e. required current and voltage, to value the battery should be discharged. After discharging process is on the LCD displayed total time and taken charge. Battery energy wastes by external resistor on the heat energy.

Discharger consists of: power regulator VA and resistor RV6.

Options: RS232 interface for PC - transmission, generation and printing of discharging characteristics.

RELATED PRODUCTS

  • DEVICES FOR AUTOMATED ACCUMULATOR CHARGING AND ACCUMULATOR CAPACITY TESTING
  • CHARGER / DISCHARGER - ACCUMULATOR TESTER
  • SOFTWARE FOR CHARGERS, REMOTE CONTROL
  • SERVICE CHARGERS AND DISCHARGERS
  • UPS FOR EMERGENCY LIGHTNING
  • BACK-UP POWER SUPPLIES - AC/DC, DC/DC, DC/AC

Download catalogue in PDF format Catalogue list - rectifiers - accumulator chargers and dischargers for industrial applications - overview



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